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Volume 2 issue 2

VAPOUR RECOVERY

Built on a brownfield site adjacent to Londonderry port and harbour facilities, a new 76,000 tonne oil storage terminal is one of the largest to be developed in the UK and Ireland in several decades. The terminal, which is owned and operated by LSS Limited, will distribute products in Northern Ireland and Eire. It was designed and project managed by Project Design Engineers Limited (PDE) over a two-year period, with completion in December 2005.

Four main products, unleaded petrol, derv, gas oil and kerosene are imported by ship through a private jetty in Lough Foyle, and distributed by road tanker. Bottom loading vehicles use one of four gantries, two having seven arms, and the other two having six. Each loading gantry has a vapour arm, which is connected to the vapour recovery unit (VRU). Operating conditions produce a petroleum saturated vapour containing up to 1,400 grams of hydrocarbons (HC) in each cu m of air, which is extracted during the loading process.

The site's Industrial Pollution Control licence requires that the 'clean' air discharged to atmosphere must not exceed 35g HC/m³. The VRU installed at the LSS terminal achieves an operating level of 10g HC/m³, this figure having been approved by the Council of the European Union some time ago, and referred to as the 'Gothenburg Protocol'. It has not been ratified by member states and is, therefore, not mandatory for countries to adopt it. During the loading at the gantry, vapour contained within the road tanker is expelled through the vapour return line. This containment in itself reduces the potential for fire, explosion and vapour inhalation; but in addition, each of the four lines is monitored for pressure and temperature, and includes a detonation flame arrester to ensure that in the event of an explosion it would be speedily quenched.

To minimise power consumption, the system includes an efficient vacuum process with the pipe layout being configured to ensure low-pressure loss. The VRU adopts a dry vacuum process, including the vacuum pump, with this later component saving up to 50% power compared with the earlier used liquid-seal ring pump designs.

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